Rigging and Lifting for Boilermakers

Heavy industrial rigging for boilermakers, followed through Ironbridge Industrial's heavy-lift crew on an upgrader turnaround near Edmonton: the lift team and lift categories, vessel weights and centres of gravity, lugs, trunnions, slings and lifting beams, mobile crane load charts, crawler cranes and hydraulic gantries, ground bearing and crane mats, tandem lifts and upending, jacking and skidding, chain falls inside boilers, signals, wind and power lines, and critical lift planning, ending with a capstone coker drum set under Alberta's OHS Code.

BLR-120 12 lessons · 3 h 59 min ▶ Video lessons coming soon

Offered by HSM University · Boilermaking

This is the Canadian version of this course. See the American version.

What you'll learn

  • Describe how heavy rigging is organized on an industrial project, the roles of the lift team and the work boilermakers do below the hook
  • Classify lifts as routine, planned or critical using percentage of chart and the other triggers in an owner's procedure and Alberta's 75 percent lift calculation rule
  • Build up the weight and centre of gravity of a vessel or component from its parts, choose a contingency that matches the source, and use a trial lift to confirm them
  • Explain how lifting lugs, trunnions and tailing lugs are designed and installed, and why out-of-plane loading reduces their capacity
  • Calculate sling and lug loads for a load with an off-centre centre of gravity, and select slings, shackles, spreader bars and lifting beams for heavy loads
  • Read a mobile crane load chart for a given configuration, without interpolating, deduct everything below the boom tip and find the percentage of chart
  • Describe crawler cranes, heavy-lift attachments, tower cranes and hydraulic gantries, and calculate gantry leg loads against stage capacities
  • Estimate outrigger loads, size crane mats against allowable ground bearing, and identify buried services and other ground hazards before a crane sets up
  • Explain how load shares between two cranes, calculate the tail crane's load during upending, and apply the rules for tandem lifts
  • Plan jacking, cribbing, skidding and rolling of heavy loads, including friction, slope and the margin for uneven jack loads
  • Rig chain falls, lever hoists and wire rope pullers inside boilers from approved rigging points, calculate angled chain tensions and transfer loads safely
  • Give and follow crane signals by hand and radio, account for wind on large loads and keep cranes outside Alberta's safe limits of approach to power lines, and prepare, review and carry out a critical lift plan

Course content

12 lessons · 3 h 59 min total · final exam

  1. 1 Heavy rigging on industrial projects 22 min · quiz
  2. 2 Load weight and centre of gravity of vessels and components 20 min · quiz
  3. 3 Slings, lifting lugs and below-the-hook devices 21 min · quiz
  4. 4 Mobile cranes and load charts 20 min · quiz
  5. 5 Crawler cranes, tower cranes and hydraulic gantries 20 min · quiz
  6. 6 Ground bearing, outriggers and crane mats 19 min · quiz
  7. 7 Tandem lifts and tailing vessels 19 min · quiz
  8. 8 Jacking, skidding and rolling heavy loads 20 min · quiz
  9. 9 Chain falls, come-alongs and rigging inside boilers 20 min · quiz
  10. 10 Signals, radios and lift communication 20 min · quiz
  11. 11 Critical lift planning 20 min · quiz
  12. 12 Capstone: setting a coker drum 18 min · quiz
  13. E Final exam 20 questions

Requirements

Recommended background. You can start any course at any time.

Description

Heavy industrial rigging for boilermakers, followed through Ironbridge Industrial's heavy-lift crew on an upgrader turnaround near Edmonton: the lift team and lift categories, vessel weights and centres of gravity, lugs, trunnions, slings and lifting beams, mobile crane load charts, crawler cranes and hydraulic gantries, ground bearing and crane mats, tandem lifts and upending, jacking and skidding, chain falls inside boilers, signals, wind and power lines, and critical lift planning, ending with a capstone coker drum set under Alberta's OHS Code.