Measurements & Instrumentation

Calibration and traceability, statistics and uncertainty analysis, instrument dynamics, signal conditioning and data acquisition, and the measurement of strain, force, torque, pressure, temperature, flow, motion and vibration, applied to the witnessed performance test of a pump on the test stand of a pump manufacturer in Moncton.

MEC-395 Year 3 3 credits 12 lessons · 4 h 31 min ▶ Video lessons coming soon

Offered by HSM University · Mechanical Engineering

This is the Canadian version of this course. See the American version.

What you'll learn

  • Describe a measurement system as sensing, conditioning and output stages, use the vocabulary of metrology correctly, and explain calibration, as-found and as-left results, and traceability to national standards through accredited laboratories.
  • Summarize repeated measurements with means, standard deviations and Student t confidence intervals, test suspect readings with Grubbs' test and Chauvenet's criterion, and fit and judge calibration lines.
  • Evaluate measurement uncertainty by the GUM method, with Type A and Type B evaluations, sensitivity coefficients, combined and expanded uncertainty and Monte Carlo propagation, and build an uncertainty budget.
  • Interpret the static characteristics of instruments and predict the dynamic response of first- and second-order sensors, including the effect of installation on natural frequency.
  • Design signal conditioning with bridges, instrumentation amplifiers and filters, and prevent interference through separation, twisting, shielding, differential inputs and correct grounding without compromising safety grounds.
  • Choose sampling rates, anti-aliasing filters and converter resolution, account for multiplexing, and design and check 4 to 20 mA current loops.
  • Explain strain gauges, torque transducers and load cells, choose transducer ranges for a working point, and cross-check torque by an independent method.
  • Measure pressure with suitable references and sensors, calibrate with a deadweight tester corrected for local gravity, and calculate pump total head correctly from installed transducers.
  • Measure temperature with RTDs, thermocouples, thermistors and infrared thermometers, choose connections and compensation, and estimate installation errors.
  • Select and install flowmeters of different principles, and calibrate a flowmeter gravimetrically with appropriate corrections.
  • Measure speed, position, shaft motion and vibration with suitable sensors, and choose counting methods and accelerometer mountings for the frequencies of interest.
  • Plan tests and experiments with replication, randomization, blocking and factorial designs, reduce pump test data to rated speed, and judge conformity to a guarantee using measurement uncertainty and a decision rule.

Course content

12 lessons · 4 h 31 min total · final exam

  1. 1 Measurement systems, calibration and traceability 26 min · quiz
  2. 2 Statistics of measurement data 23 min · quiz
  3. 3 Uncertainty analysis 23 min · quiz
  4. 4 Static and dynamic characteristics of instruments 22 min · quiz
  5. 5 Signal conditioning, noise and grounding 22 min · quiz
  6. 6 Data acquisition and sampling 22 min · quiz
  7. 7 Strain, force and torque measurement 22 min · quiz
  8. 8 Pressure measurement 22 min · quiz
  9. 9 Temperature measurement 23 min · quiz
  10. 10 Flow measurement 22 min · quiz
  11. 11 Motion, vibration and speed sensors 22 min · quiz
  12. 12 Test planning and the pump performance test capstone 22 min · quiz
  13. E Final exam 20 questions

Requirements

Recommended background. You can start any course at any time.

Description

Calibration and traceability, statistics and uncertainty analysis, instrument dynamics, signal conditioning and data acquisition, and the measurement of strain, force, torque, pressure, temperature, flow, motion and vibration, applied to the witnessed performance test of a pump on the test stand of a pump manufacturer in Moncton.

Part of the Engineering stream, typically taken in year 3.