PRIN-110 · Lesson 6 of 12 · 28 min

Manage by exception

The fifth principle states that a PRINCE2 project has defined tolerances for each project objective, to establish limits of delegated authority. Each level of management is given an objective and a tolerance by the level above. As long as the objective is forecast to be met within tolerance, the lower level gets on with the work and the upper level stays informed but does not intervene. When a tolerance is forecast to be exceeded, the situation is an exception and must be escalated. Managing by exception lets senior people direct without micromanaging and lets people closer to the work act without constant permission.

Tolerances on seven performance targets

PRINCE2 7 defines seven performance targets for which tolerances can be set: time, cost, scope, quality, benefits, risk and sustainability. Sustainability was added in the 2023 edition to reflect the growing expectation that projects manage their environmental, social and governance effects.

The seven PRINCE2 performance targets and examples of tolerances.
TargetTypical toleranceExample
TimePlus or minus an amount of timeStage to finish within ±2 weeks of plan
CostPlus or minus an amount or percentage of budgetStage cost within ±10 %
ScopePermitted variation in what is deliveredMust-have features delivered; up to 20 % of could-have features may be dropped
QualityRanges on quality criteriaPage load time 2 to 3 seconds
BenefitsPermitted reduction in expected benefitsAnnual savings no less than 90 % of the business case figure
RiskLimits on aggregated or individual riskNo single risk with expected loss above 50,000 without board approval
SustainabilityLimits on environmental or social measuresConstruction waste diverted from landfill at least 75 %

Not every tolerance needs to be numerical, and not every target needs a tolerance on every project. Scope tolerance is often expressed through prioritization, such as the MoSCoW categories of must have, should have, could have and won't have this time. Quality tolerance sits in the quality criteria of product descriptions. What matters is that each level knows the limits of its authority.

Four levels, three sets of tolerance

Tolerances cascade down the management levels.

Three nested bands. The outer band is project tolerance, set by corporate or business management for the project board. The middle band is stage tolerance, set by the project board for the project manager. The inner band is work package tolerance, set by the project manager for a team manager. Arrows on the right show exceptions escalating outward from team manager to project manager, project manager to board, and board to corporate management.
Each level sets tolerances for the level below; forecast breaches escalate one level up.
  • Corporate, programme or business management sets project tolerances for the project board, usually in the project mandate or brief.
  • The project board sets stage tolerances for the project manager when it authorizes each stage plan.
  • The project manager sets work package tolerances for team managers when authorizing each work package.

If a team manager forecasts that a work package will exceed its tolerance, they raise an issue with the project manager. If the project manager forecasts that the stage will exceed its tolerance, they raise an exception report to the board. If the board forecasts that the project will exceed project tolerance, it escalates to corporate or business management. Each level handles what it can within its authority and escalates only what it cannot.

Forecast, not actual

An important detail is that escalation is triggered by a forecast breach, not an actual one. The project manager does not wait until the stage has overspent; they escalate as soon as the forecast shows that tolerance will be exceeded. Waiting until the breach has happened removes the board's chance to choose a different course. This is why PRINCE2 progress reporting asks for forecasts against tolerance, not just actuals to date.

Worked problem

Time tolerance from a forecast

A stage is planned to finish on week 20 with a time tolerance of ±2 weeks. At week 12, the project manager has completed work planned to finish by week 10. The remaining work was planned to take 10 weeks. If performance continues at the same rate, when will the stage finish, and is an exception needed?

Show solution
  1. Progress rate: 10 weeks of planned work done in 12 weeks, so the rate is 10 ÷ 12 ≈ 0.833.
  2. Remaining planned work: 10 weeks. At the same rate it will take 10 ÷ 0.833 = 12 weeks.
  3. Forecast finish: week 12 + 12 = week 24.
  4. Tolerance allows up to week 22. Week 24 exceeds it by 2 weeks.

Answer: The forecast finish of week 24 breaches the week 22 limit, so the project manager raises an exception report now rather than waiting.

Reporting by exception

Manage by exception reduces the need for the board to meet often. Between stage boundaries, the board receives highlight reports at an agreed frequency, perhaps fortnightly or monthly. These are short status summaries, not requests for decisions. Team managers send checkpoint reports to the project manager. The board only needs to act when something is outside tolerance or when the project manager asks for advice. A board that demands weekly detailed task reviews is undermining the principle, because it is pulling management decisions up a level.

PRINCE2 reports support management by exception.
ReportFromToPurpose
Checkpoint reportTeam managerProject managerProgress on a work package
Highlight reportProject managerProject boardProgress on the stage, forecasts and issues
Issue reportProject managerBoard or change authorityDetails of an issue needing a decision
Exception reportProject managerProject boardA forecast breach of stage or project tolerance and options
End stage reportProject managerProject boardPerformance of the stage and the request to proceed

Exceptions handled step by step

When a stage is forecast to exceed its tolerance, PRINCE2 sets out a clear sequence.

1. The project manager raises an exception report describing the cause, consequences, options and a recommendation.

2. The board considers the report. It may increase tolerance, ask for an exception plan, or prematurely close the project.

3. If an exception plan is requested, the project manager produces it in managing a stage boundary, with an updated business case and project plan.

4. The board approves the exception plan, which replaces the current stage plan, and the stage continues under new tolerances.

Worked problem

Multi-target tolerance check

Stage 4 has these tolerances: cost ±6 % of 350,000, time +3 weeks / −1 week on a 16-week plan, at least 18 of 20 must-have requirements delivered, and at least 70 % of waste diverted from landfill. Current forecasts are: cost 368,000, finish in week 18, 19 must-haves delivered, and 66 % of waste diverted. Which targets are in exception?

Show solution
  1. Cost limit: 350,000 × 1.06 = 371,000. Forecast 368,000 is within.
  2. Time limit: week 16 + 3 = week 19. Forecast week 18 is within.
  3. Scope: 19 of 20 must-haves meets the minimum of 18. Within.
  4. Sustainability: 66 % is below the 70 % minimum. Outside tolerance.

Answer: Only sustainability is in exception. The project manager must still raise an exception report, because a forecast breach of any single tolerance is enough.

Setting tolerances well

Tolerances that are too tight cause a flood of exceptions and push routine decisions up to the board. Tolerances that are too loose remove the board's control. Good tolerances reflect the board's risk appetite, the uncertainty in the estimates and the consequences of deviation. Early stages with uncertain estimates may justify wider tolerances; later stages with firmer plans may justify narrower ones. Tolerances should be recorded in the stage plan or work package, so there is no argument later about what was agreed.

Tolerances can also be asymmetric. Many boards are relaxed about finishing early or under budget but strict about finishing late or over budget, so a time tolerance of +2 weeks / −4 weeks is common. On fixed-date projects, such as an event or a regulatory deadline, time tolerance may be zero, and scope tolerance becomes the main flexibility.

Issues within tolerance

Not every problem is an exception. A team manager who is a few days late on a work package, but still within work package tolerance, simply recovers the time or reports it in a checkpoint report. A project manager facing an issue that can be resolved within stage tolerance may take corrective action without involving the board, recording the issue in the issue register. Only forecast breaches go up a level. This is what keeps senior people's attention on the decisions that matter.

Failure modes

Common ways the principle breaks down in practice.
FailureSymptomRemedy
No tolerances setEverything or nothing is escalated, inconsistentlyAgree tolerances in stage plans and work packages
Escalating actuals, not forecastsThe board hears about overruns after they happenForecast against tolerance in every highlight report
Micromanaging boardWeekly task reviews by senior peopleTrust tolerances and highlight reports
Hidden exceptionsProject manager absorbs breaches to avoid bad newsMake escalation normal and expected
Tolerances only on cost and timeQuality, benefits or sustainability slip unnoticedConsider all seven targets

Tolerance on risk

Risk tolerance is often the least understood of the seven. It does not mean the project tolerates any risk; it sets limits on the risk exposure the project manager may accept without escalation. A risk tolerance might say that any individual risk with an expected monetary value above a set amount, or any risk that could affect safety, must be referred to the board. Expected monetary value is calculated as probability multiplied by impact.

Worked problem

Checking a risk against risk tolerance

The board has set a risk tolerance: any risk with an expected monetary value above 40,000 must be referred to the board. A new risk is identified: a 25 % chance that a key supplier will go out of business, with an estimated impact of 220,000. Must it be escalated?

Show solution
  1. Expected monetary value: 0.25 × 220,000 = 55,000.
  2. 55,000 is above the 40,000 limit.

Answer: Yes: the risk exceeds the board's risk tolerance, so the project manager refers it to the board with proposed responses.

Quality and benefits tolerance in practice

Quality tolerance is usually set inside product descriptions. A product description for a call-handling system might say that average call answer time must be 20 seconds, with a tolerance of 18 to 25 seconds. If testing shows 27 seconds, the product is outside quality tolerance; the team manager raises an issue, and if the problem cannot be fixed within work package tolerance it escalates. Benefits tolerance, as Lesson 2 showed, is set in the business case and protects the reason the project exists.

Sustainability tolerance is newer and still developing in many organizations. It might limit carbon emissions from construction, require a minimum share of recycled materials, or set targets for social value such as local employment. Its inclusion in PRINCE2 7 reflects the expectation that projects report on environmental and social effects as seriously as on cost and time.

Delegation as empowerment

Manage by exception is sometimes described only as a control mechanism, but it is equally about empowerment. Within tolerance, the project manager and team managers have authority to make decisions without asking permission. That authority motivates people, speeds decisions and puts choices in the hands of those who understand the detail. A board that sets sensible tolerances and then trusts the project manager to work within them gets better information, because the project manager has no reason to hide small problems. A board that intervenes in everything gets defensive reporting and slower progress.

Common mistakes

  • MistakeWaiting for an actual overspend before escalating.

    InsteadEscalate as soon as the forecast shows a breach of tolerance.

  • MistakeSetting tolerances only for time and cost.

    InsteadConsider all seven performance targets.

  • MistakeEscalating every issue to the board.

    InsteadHandle issues within tolerance at the level that owns them.

  • MistakeHaving the board demand detailed weekly task reviews.

    InsteadUse highlight reports and exceptions for board oversight.

  • MistakeLetting the project manager change their own stage tolerance.

    InsteadOnly the board can change stage tolerance.

Summary and key terms

  • Tolerances define limits of delegated authority at each management level.
  • PRINCE2 7 has seven performance targets: time, cost, scope, quality, benefits, risk and sustainability.
  • Corporate sets project tolerance, the board sets stage tolerance and the project manager sets work package tolerance.
  • A forecast breach, not an actual one, triggers escalation.
  • Highlight and checkpoint reports keep upper levels informed without involving them in detail.
  • An exception report leads to a board decision and possibly an exception plan.
  • Well-chosen tolerances reflect risk appetite and estimate uncertainty and may be asymmetric.
Tolerance
The permissible deviation from a plan before escalation is needed.
Exception
A situation where a tolerance is forecast to be exceeded.
Performance targets
Time, cost, scope, quality, benefits, risk and sustainability.
Project tolerance
Tolerance set by corporate or business management for the project.
Stage tolerance
Tolerance set by the project board for a management stage.
Work package tolerance
Tolerance set by the project manager for a work package.
Highlight report
A periodic progress report from the project manager to the board.
Checkpoint report
A periodic progress report from a team manager to the project manager.
Exception report
A report explaining a forecast breach of tolerance and options.
MoSCoW
A prioritization technique: must have, should have, could have, won't have this time.

Practice problems

Work each problem on paper first, then reveal the answer to check.

  1. Who sets stage tolerance?

    Show answer

    The project board.

  2. Who sets work package tolerance?

    Show answer

    The project manager.

  3. Budget 120,000, tolerance ±5 %. Range?

    Show answer

    114,000 to 126,000.

  4. Does an actual or forecast breach trigger escalation?

    Show answer

    A forecast breach.

  5. Which target was added in PRINCE2 7?

    Show answer

    Sustainability.

  6. Plan 10 weeks; 4 weeks of work done in 5 weeks. Forecast total?

    Show answer

    12.5 weeks.

  7. Which report does a team manager send to the project manager?

    Show answer

    A checkpoint report.

  8. What three options does the board have on an exception report?

    Show answer

    Increase tolerance, request an exception plan or close the project.

  9. On a fixed-date event, which tolerance often provides flexibility?

    Show answer

    Scope.

  10. Why might early stages have wider tolerances?

    Show answer

    Estimates are more uncertain early on.

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